Molded, dimensional surface
The design is molded rather than woven or stitched, so raised and recessed levels carry the shape instead of flat ink or thread.
Custom patches
Custom PVC Patches
Molded PVC patches made to your artwork, dimensions, color layout and selected backing — supplied as separate patches for installation on your products. Send the design and the item it mounts to, and structure, thickness and backing are reviewed together.
MOQ100 pcs per design, size and color combination.
The product
What a molded PVC patch is
A PVC patch is a separate molded part, not a printed or stitched label. These are the properties that decide what the design can do on it.
Color held in defined areas
Each color is its own area of the mold, so the design reads by shape and color. References are agreed before sampling.
A separate part, specified per design
Flexibility and hardness depend on the formulation and the thickness you need, so they are confirmed on the sample rather than assumed.
Backing matched to the item
Hook and loop, sew-on, adhesive or plain backing, chosen against the surface the patch mounts to.
Structures
2D, 3D and layered PVC patches
Choose flat raised levels, sculpted relief or a layered structure. The structure is reviewed against your artwork, material and installation requirements before it is confirmed.
2D PVC Patches
Standard structure
Defined raised levels and recessed areas create a clear, stepped design. Suitable for logos with distinct outlines and color areas; detail is reviewed at the finished size.
3D PVC Patches
Standard structure
Sculpted relief adds rounded contours and depth. Shape, height transitions and small details are reviewed through mold development and sample approval.
Layered PVC Patches
Standard structure
Multiple levels create a layered visual structure. Height relationships and color boundaries are defined for mold review.
Material
Material and flexibility
The patch is molded as one part, so thickness and hardness come from the material and the mold rather than from a coating. Tell us where it mounts and how it should feel: a thin, flexible badge for a curved cap panel and a firmer one for a flat jacket back are different constructions, not a stock option. Hardness and thickness are confirmed on the sample against your requirement, and no hardness figure is published here because it belongs to the specific formulation.
Color
Color and layering
Send a color reference for each area and mark where one color ends and the next begins. A Pantone reference lets us talk about the same color, and the molded sample is what gets approved — the material, its finish and the light will differ from a paper card or a screen. On a layered patch, color boundaries are agreed at the same time as the height levels.
Surface
Surface finishes
Matte finish
A low-sheen surface that photographs without a hot spot. Approved on the sample.
Glossy finish
A brighter surface that deepens color and reflects light. The sheen is approved on the sample, not on screen.
Textured areas
A grained or raised area inside the same patch. The texture is confirmed on the sample for the design.
Size & shape
Shapes, sizes and thickness
Round / Circular
The most forgiving outline: color areas and lettering keep room around them.
Square / Rectangle
Straight baselines for lettering and blocks; tight corners are reviewed at the finished size.
Shield / Crest
Classic badge proportions. Points and notches are checked for thickness during mold review.
Custom outline
Your own shape. Thin sections, narrow bridges and internal cut-outs are reviewed before the mold is made.
Size works against detail: the smaller the patch, the larger the smallest element has to be, and a thicker section holds relief that a thin one cannot. Send the finished width and height in mm or inches, and say whether the thickness you name includes the relief and the backing. Ranges are confirmed for the design rather than quoted from a fixed catalogue.
Edge
Edge and outline
Molded outline
The outside edge is formed by the mold itself, so the outline is the design's own shape. Rough or tight contours are checked during mold review.
Trimmed edge
Excess material is trimmed from the molded part before final inspection, and the edge is compared with the approved sample.
Attachment
Backing and attachment options
Hook & Loop Backing
For removable patches on a compatible mounting area. Confirm the required fastener side, the mating surface and whether a matching loop piece is needed.
Sew-On Backing
For stitched attachment. Confirm the sewing method with the garment or bag maker, and the patch back is made to suit it.
Adhesive Backing
For a flat, clean surface. Adhesion depends on the surface and on how long the patch must stay; permanent or washable performance is not assumed.
Plain Backing
No fastener. The patch is supplied flat at the back for the installation you arrange.
Mold & sampling
From artwork to a molded patch
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Artwork Review
Lettering, color areas, outline, relief and installation requirements are reviewed at the intended finished size.
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Structure & Mold Development
The mold layout is developed from the agreed design, dimensions and raised levels.
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Material & Color Preparation
Material, colors and the feasibility of the requested finish are confirmed for sampling.
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PVC Molding
The design is molded and the structure and detail are assessed against the agreed specification.
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Cooling & Finishing
Finishing and the selected rear construction are completed.
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Quality Inspection
The finished patch is compared with the approved reference and the agreed acceptance criteria.
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Packing & Shipment
Design identification, quantity, packing and transport arrangements are confirmed before dispatch.
Mold and sample arrangements follow the design review: development cost and timing depend on the structure and the number of designs, so they are confirmed in the quotation rather than published as a fixed fee. A target date is not a guaranteed dispatch date.
Quality control
Checks at each stage
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Structure Inspection
Outline, raised levels and relief are checked against the approved sample and design.
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Color Inspection
Color areas and separations are compared with the agreed references under agreed viewing conditions.
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Dimension Inspection
Finished size and thickness are checked against the written specification and the tolerances agreed for the order.
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Surface Inspection
Finish, visible defects and the appearance of any confirmed effect are reviewed.
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Edge Inspection
Molded edge, trimming and outline are compared with the approved reference.
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Final Product Inspection
Rear surface, backing alignment, design identification, quantity and packing are checked before dispatch.
Certificates & reports
Documents you can ask us for
Applications
Where PVC patches are used
A PVC patch is specified together with the item it mounts to: the available mounting area, the surface material and the conditions the finished product meets decide the backing, thickness and relief. Confirm those before a sample is approved.
Caps & Hats
Coordinate the patch footprint and the attachment with the panel construction.
Clothing & Uniforms
Confirm garment material, care conditions and the mounting method.
Backpacks & Bags
Check the mounting area, the fabric coating and whether the attachment suits it.
Promotional Products
Coordinate shape, color, packaging and how the recipient will use it.
Outdoor Accessories
Confirm exposure and care requirements; outdoor performance is not assumed from the material alone.
Industries
What each buying industry needs
Buying habits differ by sector: a uniform program, a promotional run and a resale line do not ask for the same construction. Each entry below pairs what that buyer needs with how we answer it.
Fashion
Focus
Brand marks where the badge is part of the garment design: color areas, relief and outline decide how it reads. Artwork is reviewed at the finished size and the mold is developed from it.
Uniform
Focus
Identification that must look the same across a run. One approved sample and written specifications are the reference for the whole order, and dimensions are checked against them.
Promotional
Focus
Shaped merchandise for events and campaigns, where shape, color and packaging are planned together and several designs can share one order.
Outdoor
Brief
Gear and accessories where the mounting surface and the conditions matter. Exposure and care are confirmed per item.
Tactical & Military
Brief
Functional identification where attachment and structure matter. Only projects actually supplied are described, and suitability is confirmed for the item and its use.
FAQ
Purchasing questions
These are the questions that come up before an order is placed. If yours is not here, ask it with your quote request and we will answer it directly.
What are custom PVC patches?
Molded PVC badges made to your design, dimensions, colors, relief and backing, supplied separately for attachment to another product.
Are PVC patches the same as rubber patches?
Rubber patch is a common name for this molded look. The material specified for this product is PVC; if your requirement names a particular rubber compound, say so in the enquiry and we will confirm what applies.
What is the difference between 2D and 3D PVC patches?
2D uses defined stepped levels; 3D introduces sculpted contours and relief. The choice depends on the artwork and the molded appearance you want.
Can PVC patches be made in custom shapes?
Share your outline and dimensions for review. Thin sections, tight corners, small lettering and complex relief may need adjustment after mold evaluation.
What thickness options are available?
Thickness is set for the design and confirmed on the sample, including whether the figure you give covers the relief and the backing. Tell us the target thickness and it is reviewed with the mold.
What backing options are available?
Hook and loop, sew-on, adhesive or plain backing. The construction and its suitability are confirmed for your mounting surface and intended use.
Can you match Pantone colors?
A Pantone reference is used to agree a color, and the molded sample is what gets approved. Material, finish and lighting change the appearance, so a match to a paper card or to a screen is not promised.
Do PVC patches require custom molds?
Custom designs and structures are reviewed for mold development. RAYSUN makes PVC molds in-house, and the sales team confirms development arrangements and commercial conditions.
Is there a mold or setup fee?
Mold and development costs are quoted after design review. They depend on the structure and the number of designs, so they are confirmed in the quotation rather than published as a fixed fee.
How does sample development work?
Artwork, dimensions, structure, colors, finish and backing are reviewed before sampling. Approve the physical sample and the written specification before bulk production; revisions can change timing.
What is your MOQ?
100 pcs per design, size and color combination. Different designs may share one order, but each combination must meet the minimum.
Can I reorder the same design?
Reference the earlier order and reconfirm the approved specifications, backing and colors. The sales team reviews development arrangements and current scheduling.
How can I import PVC patches from China?
Confirm destination, trade term, named place, importer and clearance arrangements with RAYSUN and your carrier or broker. Duties, taxes and document requirements depend on the destination and the shipment.
Start your quote
Send your artwork and project details
Artwork is reviewed at its intended finished size before we quote, because structure, relief and color areas decide what a mold can hold. Vector artwork helps; a clear photo or sketch is enough to start, and the sample is what we approve against.
To prepare your quotation
- Artwork or a clear design reference
- Finished dimensions and units; desired thickness if known
- Quantity for each design, size and color combination (minimum 100 pcs each)
- 2D, 3D or layered structure; the finish you want
- Color reference, surface finish and backing preference
- Installation surface, packaging, destination and target date
MOQ100 pcs per design, size and color combination.
- Email [email protected]
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